What to Consider in Manifold Block Custom Manufacturing

What to Consider in Manifold Block Custom Manufacturing

Several key design factor of manifold block while designing the block for a custom manufacturing project Understanding the design requirements, choosing the materials correctly, making sure that pressure and flow rates are correct, integrating special features and functions, performing appropriate quality control measures and testing processes without skipping anyone of them are important. Need for Better Understanding of the Design Needs before Manufacturing Process. These details are important, such as the overall size, outline of the manifold block and what type of features or functions it needs to perform for its service. 

Selecting the Right Materials

Manifold block with its tamper paths in place (Image courtesy of Avocco) Proper material selection is key to custom manufacturing a manifold block. The materials that are used will be having an effect on the functionality, durability, reliability etc of the final product. Generally manifold block making is done by high quality material support from Pingcheng like aluminum, stainless steel as it give strength, high weight to strength ratio, corrosion resistance. The creation of manifold block pressure and flow ratings are to be esteemed when fabricating any custom manufacturing part like this one. This manifold block have to resist a high pressure and flow of fluid to be leak proof else will get failure. Pingcheng would calculate and check the pressure rate and flow rate of each manifold block to meet specification.

Incorporating Special Features and Functions

The application configurations of a number of the custom manifold blocks require special features or functions. This may include intergrated valves, sensors or any other component that needs to be present in order for the system to work correctly. The company does so in close collaboration with customers to get a good feel for what they need, and then comes up with multiple blocks incorporating the specific features and functions.

Quality Control and Testing Processes

Testing and Quality Control are essential parts of custom manufacturing process. Pingcheng uses strict quality control to ensure that each manifold block meets the top-level quality and performance. Every manifold block undergoes a rigorous inspection and functionality test before being sent - preventing nearly all issues.

Ultimately, the design requirements will determine how a manifold block is custom manufactured with respect to materials selection, pressure and flow ratings, special features and functions, in addition to ensuring emphasis on quality control and testing processes. Taking care of all these, at Ken, ensure a good manifold block is delivered to the customer that will type with their requirement and also works reliably for years.