Custom electronic component die casting:
Pingcheng is reputed for offering accurate die casting for electronics during consultation. We work hand-in-hand with clients to understand their requirements, tailoring bespoke solutions for specific needs. Whether you are making complex components for phones or parts for heavy industrial applications – we have been determined to offer state of the art products that outlast anything else on the market.
Precision die casting process explained:
At Pingcheng, precision die casting is a process that uses molten metal to make intricate shapes in a mold with high pressure. By doing so, we can produce parts with complicated geometry with high precision and excellent surface quality. With our modern equipment and experienced machinists, we make sure every part gets done right. And from the first design, to the last inspection; quality is monitored every step of the way. Whether it’s aluminum, zinc, or magnesium components, Our high-pressure die casting process produces strong and optimal parts for many diverse applications.
A complete guide:
Die cast mold to produce high tolerance metal parts. At Pingcheng, precision die casting is our specialized and we able to offer a variety of high quality products for use in many different applications. Our process includes melting the metal and injecting it into a mold at high pressure to create the desired shape. What you end up with is an end product which has close tolerances and a good surface finish.” We have expert staff here at every step of the die casting process who will match your project needs with the ideal manufacturing technology.
How to achieve high accuracy in die cast products:
There are many factors to do in die casting products when we need for high precision. It is important, for those who want to make high-quality products that meet their requirements and applications., to use High-Quality raw materials made from the appropriate base. At Pingcheng, we work with your in close cooperation to determine which metal alloy is best suited for each project. The mold construction methods are also an important factor in the pursuit of precision. Our engineers use the latest design and mold making software to meet the precise requirements of your part. We monitor the temperature and pressure of the casting process to help prevent defects and manage consistency. Lastly, stringent quality control methods are adopted to check the accuracy and precision of each finished product.
Typical defects in die casting production:
Despite all of our attempts at perfection, here are some easy to understand problems that can occur in die casting production. A common issue is porosity, which causes weak areas in the final work. To overcome this problem, we closely regulate the metal flow and ventilation in casting process. Another problem that could arise is shrinkage, which results in the final product not being dimensionally accurate. We use mold overfill and special cooling techniques to prevent shrinkage. Some of the surface defects are flash and cold shuts in die casting. We precision machine and finish to remove these defects so, all of our products meet our high quality standards of accuracy and product consistency.